Every manufacturer’s dream is to deliver the best products to their client and customers.
As a toothbrush head wholesale company, it is essential to know what kind of toothbrush heads are good, efficient, and cost-effective.
The process matters as much as the result of toothbrush head engineering.
This article highlights the significant differences between traditional and copper-free toothbrush heads.
The delivery of your toothbrush head wholesale and retail business is about to get better because you will know which to choose at the end of the read.
Let’s get started!
Table of Contents
1. What is a Traditional Toothbrush Head?
Traditional Toothbrush Head employs small metal staples to secure tufts of bristles to the head.
The metals used are copper, aluminum, and iron, which may be mixed with other metals to form cheap alloys.
Bristle planting machines arrange the toothbrush bristles in rows on the toothbrush head base.
There are holes on the base, usually round, to which the anchors attach, making the bristles fixed in place.
Yet, these holes allow fluid accumulation, which interacts with the metallic sheets.
While the metallic anchors guarantee the security of the bristles, they pose an inexcusable health threat to a user’s health.
The embedded metal sheets can oxidize on exposure to moisture, air, and the chemical content in toothpaste.
The metal sheets go on to corrode and produce harmful substances.
Users start to notice that the toothbrush’s base becomes greenish or brownish only after weeks of use.
The discoloration is a result of corrosion.
Corrosion is a major demerit of the traditional toothbrush head.
But it is only one of many.
Before corrosion sets in, the moisture at the base of the bristles may foster the growth of bacteria.
The result of the accumulation of these microorganisms contradicts the main essence of the toothbrush.
The rigidity of the metallic tufting is another downside of the traditional toothbrush head design.
Bristle filaments are arranged in a fixed position giving little to no room for innovative and effective bristles arrangement.
Let’s see the parts that make a traditional toothbrush head.
2. Parts of a Traditional Toothbrush Heads
2.1 Bristles
Bristles are fine filaments of Dupont nylon manufactured in different lengths, shapes, and textures to meet the demand for a toothbrush brush head model.
The nylon filaments are introduced to the mould bar of a toothbrush head after which they undergo end-rounding.
2.2 Metal Clamps
The metal clamps serve as anchors to which the bristles attach to ensure adequate fastening.
2.3 Brush heads handle
The brush head is the part that continues to become the handle of a toothbrush replacement head.
2.4 Pros
- Not prone to heat damage
- Strong anchor system
- Cheap to produce
2.5 Cons
- Corrosion
- Bacterial accumulation
- Limited design options
- No safety guarantee on a long-term basis.
3. What is Copper-free Toothbrush Head?
Manufacturing methods have taken a significant turn in the oral health industry with technological advancement.
Attaching a tuft of bristles to a fixed metal plate is now outdated.
Toothbrush head manufacturers have now employed a safer methodology for fixing bristles on a toothbrush head.
High-end equipment is used to arrange the bristles on food-grade quality plastic moulds.
The machine’s core technology creates a suction pressure that sucks the fine Dupont filaments into the hole.
This step is followed by fixing the roots of the bristles on the headpiece using a non-adhesive melting thermo-technology.
This goes onto the headpiece, which is then placed on the handle of the brush head using ultrasound welding.
Voila! An anchor-less toothbrush replacement head is ready.
Well, that is not without a few more finishing touches for perfection.
The copper-free refill toothbrush head has some benefits, with the most significant being safe for health.
Yes, replacement brush heads without metals are safer, hence the better option.
Because anchor-less toothbrush heads do not contain metal, the plastic can be easily recycled, keeping our planet free of plastic.
Efficiency-wise, they perform better as it allows flexibility in design.
The bristles holes into which the bristles are suctioned can be of different shapes to suit the consumers’ needs, and various arrangement methods are possible.
The bristles fill up every space in the holes, making them compact and high density.
That is fuller bristles that do not shed quickly.
What more could you ask?
4. Parts of a Copper-free Toothbrush Heads
The parts of a copper-free toothbrush replacement head are similar to the traditional toothbrush heads, only without the metal sheets.
4.1 Bristles
Bristles are the Dupont nylon manufactured in different lengths, shapes, and textures to meet the demand for a toothbrush brush head model.
The nylon filaments are introduced to the moulding bar of a toothbrush head, after which they undergo end-rounding.
4.2 Brush heads handle
The brush head is the part that continues to become the handle of a toothbrush replacement head.
4.3 Pros
- Safe and healthy option.
- More room for bristle planting
- Efficient design
- High-density bristle planting
4.4 Cons
- High cost of production
5. Which to Choose?
You may already have a preference after weighing the pros and cons of the traditional brush heads against the copper-free brush heads.
However, consider the factors below before searching for a reliable manufacturer.
5.1 Safety
The essence of brushing in the first place is to keep the mouths clean and healthy.
So what happens if our oral care options are unsafe?
Then, we won’t be achieving the primary goal of caring for our mouths.
We firmly believe that toothbrush replacement heads should be safe for use.
5.2 Cost-Effective
The selling price of a toothbrush head refill depends on the cost of the materials and resources for its production.
However, cost-effectiveness goes beyond the price of a product.
It extends to strength and lifespan.
A cost-effective toothbrush head would mean that the refill brush head performs well compared to its production cost.
6. Conclusion
At the beginning of this post, we mentioned the importance of knowing what is best for your customers as a wholesaler or retail company.
It is also pertinent to know that finding a reliable manufacturer is essential.
Uoralcare has the most advanced Boucherie PTt, anchorless technology, making them a top-rated manufacturer of custom toothbrush replacement heads.
We hope this article helps you choose between traditional and metal-free toothbrush heads.
All-in-all, we’ll say choose which is the best for your consumers. Health is wealth!
